Course No. PK11

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Poka Yoke (Mistake Proofing) Concepts and Examples

Description:

Poka Yoke is a methodology to prevent mistakes from happening in the first place. Traditional inspections, or Statistical Process Control methods focus on detecting errors / defects, but cannot really prevent them. The Poka Yoke approach detects problems before or as they occur and prevents them from turning into mistakes / errors / defects. A sound production system cannot be effective without good Poka Yoke systems.The seminar is conducted with hands on exercises where participants work in a simulated factory, identifying the right Poka Yoke, and implementing the same.

Benefits:

Operators / technicians / employees understand what Poka Yoke is, and how it can be implemented

Eliminates re-work and the hidden factory

If implemented correctly, products are manufactured with no defects

Production operations run smoother and require fewer support staff

Topics Covered:

Overview of traditional methods for quality improvement

Poka Yoke methods, and how they differ from the traditional methods

Identifying locations where Poka Yoke will benefit the most

Different types of Poka Yoke methods

Selecting the appropriate type of Poka Yoke

Financial analysis; cost vs benefit

Examples of real life applications form several industries

Discussion of specific applications for class participants

Pre-requisites:                 None